Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CHINAMFG has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CHINAMFG team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a gear chain drive?
To calculate the required horsepower for a gear chain drive, you need to consider several factors:
1. Speed of the Drive:
– Determine the desired speed of the gear chain drive in revolutions per minute (RPM).
2. Torque Requirement:
– Calculate the torque required by the load or driven equipment. Torque is typically given in pound-feet (lb-ft) or Newton-meters (Nm).
3. Efficiency of the Drive:
– Determine the efficiency of the gear chain drive system. This is usually expressed as a decimal value ranging from 0 to 1.
4. Conversion Factor:
– Determine the appropriate conversion factor to convert the torque units to pound-feet per minute (lb-ft/min) or Newton-meters per minute (Nm/min).
Once you have these values, you can use the following formula to calculate the required horsepower:
Horsepower = (Torque x RPM) / (5252 x Efficiency)
Make sure to use consistent units throughout the calculation.
It is important to note that this calculation provides an estimate of the required horsepower. Actual operating conditions, such as friction, load variations, and other factors, may affect the actual horsepower requirements. Consulting with a qualified engineer or using manufacturer-provided data is recommended for accurate and specific calculations.
What are the noise levels associated with a gear chain?
The noise levels associated with a gear chain can vary depending on several factors. Here are some considerations:
1. Design and Quality: The design and quality of the gear chain play a significant role in determining the noise levels. Well-designed gear chains with proper tooth profiles and precise manufacturing techniques tend to generate less noise.
2. Lubrication: Insufficient or improper lubrication can lead to increased friction and noise in the gear chain. Adequate lubrication helps reduce noise by minimizing metal-to-metal contact and ensuring smooth operation.
3. Load and Speed: Higher loads and speeds can increase the noise levels in a gear chain. The impact of teeth engagement and meshing forces can produce sound, especially under heavy operating conditions.
4. Misalignment and Wear: Misalignment or excessive wear in the gear chain can result in increased noise due to uneven tooth engagement and irregular motion.
5. Surrounding Environment: The noise generated by a gear chain can also be influenced by the surrounding environment. Factors such as reflective surfaces, structural vibrations, and acoustics of the workspace can impact the perceived noise levels.
To reduce the noise levels associated with a gear chain, several measures can be taken:
– Ensure proper lubrication and maintenance of the gear chain to minimize friction and wear.
– Use high-quality gear chains with precise tooth profiles and smooth operation.
– Optimize the operating conditions, including load, speed, and alignment.
– Implement noise reduction measures in the surrounding environment, such as sound-absorbing materials or enclosures.
It’s important to note that while efforts can be made to reduce noise, some level of sound may still be present in gear chain systems. Therefore, it’s recommended to assess the specific noise requirements and consider additional noise mitigation strategies if necessary.
How do you select the right gear chain for your application?
When selecting the right gear chain for your application, there are several factors to consider. Here are some key considerations:
– Load and Power Requirements: Determine the maximum load and power requirements of your application. This will help you determine the size and strength of the gears and chain needed to handle the load and transmit the required power.
– Speed and Torque: Consider the operating speed and torque requirements of your application. Higher speeds and torque levels may require specific gear ratios and materials to ensure smooth and efficient operation.
– Environmental Conditions: Evaluate the environmental conditions in which the gear chain will operate. Factors such as temperature, moisture, dust, and chemicals can affect the performance and durability of the chain. Choose a gear chain that is suitable for the specific environment.
– Noise and Vibration: Consider the noise and vibration levels that are acceptable for your application. Some gear chains are designed to minimize noise and vibration, which may be important in certain applications.
– Efficiency and Precision: Depending on the application, you may require high efficiency and precise motion transmission. Consider gear chains that offer low backlash, high gear engagement efficiency, and accurate positioning capabilities.
– Maintenance and Lubrication: Assess the maintenance requirements and lubrication preferences of the gear chain. Some gear chains may require periodic lubrication or maintenance, while others may offer self-lubricating or maintenance-free options.
– Cost: Evaluate the cost of the gear chain, including initial purchase, installation, and maintenance expenses. Consider the long-term reliability and cost-effectiveness of the gear chain for your specific application.
By considering these factors and consulting with gear chain manufacturers or experts, you can select the right gear chain that meets the requirements of your application in terms of load capacity, speed, durability, precision, and cost-effectiveness.
editor by CX 2024-04-03