Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
Heavy Duty Roller Chains
Heavy-Duty Roller Chain
50H Roller Chain 60H Roller Chain 80H Roller Chain 100H Roller Chain
120H Roller Chain
The HEAVY DUTY roller chain is a special roller chain, based on the original conventional short pitch roller chain, by increasing the thickness of the chain plate and increasing the length of the pin shaft.
As the thickness of the chain plate increases, the allowable load and tensile strength of the chain are increased.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
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| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the design considerations for a gear chain system?
Designing a gear chain system requires careful consideration of several factors to ensure optimal performance and reliability. Here are the key design considerations:
1. Load and torque requirements:
– Determine the maximum load and torque that the gear chain system will need to transmit. This will dictate the size and strength of the gears and chains selected.
2. Speed and power requirements:
– Consider the desired operating speed and power output of the gear chain system. This will influence the gear ratio selection and the size of the gears and chains to handle the required power.
3. Space constraints:
– Evaluate the available space for the gear chain system. Consider the dimensions of the gears, chains, and associated components to ensure proper fit and clearance.
4. Environmental conditions:
– Assess the operating environment for factors such as temperature, humidity, dust, and corrosive elements. Select materials and coatings for the gears and chains that can withstand the specific environmental conditions.
5. Lubrication requirements:
– Determine the lubrication method and frequency needed to maintain proper lubrication of the gear chain system. Consider factors such as speed, load, temperature, and the type of lubricant required.
6. Maintenance and accessibility:
– Consider the ease of maintenance and accessibility for inspection, lubrication, and potential repairs. Design the gear chain system to allow for convenient maintenance procedures.
7. Noise and vibration:
– Evaluate the noise and vibration levels produced by the gear chain system. Take measures to minimize noise and vibration through proper gear and chain selection, alignment, and damping techniques.
8. Safety considerations:
– Ensure that the gear chain system is designed with adequate safety features to prevent accidents or injuries. Consider aspects such as guarding, emergency stops, and proper labeling.
By carefully considering these design factors, you can develop a gear chain system that meets the specific requirements of your application and delivers reliable and efficient performance.
How do you troubleshoot common issues with gear chains?
Troubleshooting common issues with gear chains involves a systematic approach to identify and resolve the underlying problems. Here are some steps to troubleshoot gear chain issues:
1. Visual Inspection: Start by visually inspecting the gear chain for any visible damage, such as broken teeth, worn links, or misalignment. Look for signs of excessive wear, inadequate lubrication, or contamination.
2. Noise and Vibration: Listen for unusual noise or vibrations during operation. Excessive noise or vibration can indicate misalignment, worn gears, or inadequate lubrication.
3. Load and Torque: Check if the gear chain is handling the load and torque requirements of the application. Overloading can cause premature wear and damage to the chain.
4. Lubrication: Evaluate the lubrication system to ensure proper lubrication is provided to the gear chain. Inadequate or improper lubrication can lead to increased friction, wear, and overheating.
5. Alignment: Check the alignment of the gear chain and ensure that the gears are properly meshing. Misalignment can cause excessive wear and noise.
6. Maintenance Records: Review the maintenance records to ensure that the gear chain has been regularly inspected, lubricated, and maintained according to the manufacturer’s recommendations.
7. Consult the Manufacturer: If troubleshooting steps do not resolve the issue, it is advisable to consult the gear chain manufacturer or a qualified professional for further guidance and assistance.
By systematically addressing these troubleshooting steps, you can identify and resolve common issues with gear chains, ensuring their optimal performance and longevity.
What are the main components of a gear chain?
A gear chain consists of several key components that work together to transmit power and rotational motion efficiently. The main components of a gear chain include:
– Gears: Gears are the primary components of a gear chain. They consist of toothed wheels with different sizes and profiles. The gears mesh together to transfer rotational motion and torque from one gear to another.
– Chain Links: Chain links are the elements that connect the gears in a gear chain. They typically have teeth or pins that engage with the teeth of the gears, creating a positive engagement.
– Pins and Bushings: Pins and bushings are cylindrical components that connect the chain links. The pins fit into the bushings, allowing the chain links to rotate smoothly and transmit motion between the gears.
– Roller Bearings: Roller bearings are often used in gear chains to reduce friction between the pins and bushings. They enable smooth rotation and help distribute the load evenly along the chain.
– Tensioners and Guides: Tensioners and guides are additional components used in some gear chain systems. Tensioners help maintain proper chain tension by adjusting the distance between the gears, while guides ensure the chain stays on the correct path and prevents excessive movement or misalignment.
– Lubrication: Proper lubrication is essential for the smooth operation and longevity of a gear chain. Lubricants reduce friction, dissipate heat, and protect against wear and corrosion.
These components work together to transmit rotational motion and torque from one gear to another, enabling power transmission in various mechanical systems.
editor by CX 2024-03-29