Product Description
China Manufacturer C45 Sprocket Stainless Steel Spur Gear Chain
At CHINAMFG Industry, we use the latest machining technology with a wide range of capabilities to meet your demands. Our manufacturing facilities include 3-5 axis milling, lathes, grinding, etc, and state of the art metrology. With these machines, we produce complex parts in the most efficient and accurate way. Our manufacturing capabilities allow us to develop your part from prototype to mass production for the most precise of jobs.
| Processing Method | CNC Milling, CNC Turning, Turning-Milling Machining, Micro Machining, Grinding, Boring, Tapping. |
| Material | Stainless Steel, Alloy Steel, Carbon Steel, Free-cutting Steel, Brass, Copper, Aluminum, POM, PTFE. |
| Finish Treatment | Polishing, Sand Blasting, Anodizing, Zinc Plating, Nickel Plating, Blackening, QPQ, Painting, etc.. |
| Tech. Standard | ANSI, ASTM, DIN, JIS, BS, GB, ISO, etc.. |
| Application | Medical, Aerospace, Millitary, Instrument, Optics, Food Equipment, AUTO Parts, Furniture, etc.. |
Precision Machining is the most important sector in CHINAMFG Industry, we have been a trusted manufacturing supplier in this field for over 15 years. We have built an impeccable reputation on quality, customer service and utilizing state-of-the-art equipment. Our expertise has made us the Best in Quality and Innovation.
Machining Facilities
| Equipment Description | Workpiece Dimensions | Processing Accuracy | Quantities | Brand |
| 3-axis machining center | Max. 1000 x 1200mm | +/-0.01mm | 6 | DMG |
| 4-axis machining center | Max. 1000 x 1500mm | +/-0.01mm | 4 | DMG |
| 5-axis machining center | Max. 1000 x 1500mm | +/-0.01mm | 2 | DMG |
| CNC lathe | Max. diameter 100mm | +/-0.01mm | 20 | SMTCL |
| General lathe | Max. diameter 500mm | +/-0.05mm | 2 | SMTCL |
| Turning-Milling machine | Max. diameter 100mm | +/-0.01mm | 6 | DMG |
| Longitudinal lathe | Max. diameter 30mm | +/-0.01mm | 6 | TSUGAMI |
| Automatic lathe | Max. diameter 20mm | +/-0.02mm | 30 | TY |
| CNC Swiss Lathe | Max. diameter 20mm | +/-0.01mm | 6 | TSUGAMI |
Other assist equipments include:
Milling machine, Drilling machine, Centerless Grinding machine, External Cylindrical Grinding machine, etc.
Inspection equipment:
Vernier Caliper, Micrometer, Height Gage, Hardness Tester, Two-dimensional image measuring instrument, TESA Micro-Hite300, Mitutoyo surface Roughness Tester, Mitutoyo CMM and Ultrasonic Cleaner.
FAQ
Q1: Are you a trading company or a manufacturer?
Manufacturer.
Q2: How long is your delivery time?
Normally, the samples delivery is 10-15 days and the lead time for the official order is 30-45 days.
Q3: How long will it take to quote the RFQs?
Normally, it will take 2-3 days.
Q4: Do you provide samples?
Yes, the samples will be free if the cost is not too high.
Q5: Which countries are your target markets?
America, Canada, Europe, Australia and New Zealand.
Q6: Do you have experience of doing business with overseas customers?
Yes, we have over 10 years exporting experience and 95% of our products were exported to overseas market. We specialized in the high quality OEM parts, we are familiar with the standard of ANSI, DIN, ISO, BS, JIS, etc..
Q7: Do you have reference customers?
Yes, we have been appointed as the supplier of Parker(USA) since 2012. “Supply the top quality precision machined parts” is our management philosophy,
ON TIME and EVERYTIME.
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| Condition: | New |
|---|---|
| Certification: | CE, RoHS, ISO9001 |
| Standard: | DIN, ASTM, GB, JIS, ANSI, BS |
| Customized: | Customized |
| Material: | Stainless Steel |
| Application: | Metal Processing Machinery Parts |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a gear chain contribute to overall system efficiency?
A gear chain plays a crucial role in improving the efficiency of a mechanical system. Here are several ways in which a gear chain contributes to overall system efficiency:
1. Power Transmission:
– A gear chain efficiently transfers power from the input shaft to the output shaft. The interlocking teeth of the gears ensure a positive and reliable power transfer, minimizing energy losses due to slippage or inefficiencies.
2. Speed Reduction or Increase:
– Gear chains allow for speed reduction or increase by using gears of different sizes. This enables matching the speed of the output shaft to the specific requirements of the application, optimizing system performance.
3. Torque Amplification or Reduction:
– Gear chains can amplify or reduce torque through gear ratio selection. By choosing the appropriate gear combination, the gear chain can increase torque for applications that require higher force output or decrease torque for precision and high-speed applications.
4. Compact Design:
– Gear chains are compact and can transmit high power in a relatively small footprint. This allows for efficient space utilization in mechanical systems, especially where space is limited.
5. Precise and Reliable Operation:
– Gear chains provide precise and repeatable motion control due to the accurate positioning of the gear teeth. This accuracy improves the overall efficiency of the system by minimizing errors and ensuring consistent performance.
6. Low Energy Losses:
– The meshing of gear teeth in a gear chain results in minimal energy losses compared to other power transmission systems, such as belts or chains. This efficiency helps reduce energy consumption and improves the overall system efficiency.
7. Durability and Longevity:
– Gear chains are designed to withstand high loads, operate at various speeds, and provide long service life. Their durability reduces the need for frequent replacements or repairs, enhancing the overall efficiency and productivity of the system.
8. Reduced Maintenance:
– Gear chains require minimal maintenance when properly lubricated and maintained. This reduces downtime and maintenance costs, improving the overall system efficiency.
By incorporating a gear chain into a mechanical system, engineers can achieve efficient power transmission, precise control, and reliable operation. The inherent advantages of gear chains contribute to the overall efficiency, performance, and longevity of the system.
How do you properly maintain and inspect a gear chain?
Maintaining and inspecting a gear chain is crucial to ensure its optimal performance, longevity, and reliability. Here are the key steps to properly maintain and inspect a gear chain:
1. Regular lubrication: Apply the recommended lubricant to the gear chain at specified intervals or as per the manufacturer’s guidelines. Ensure the lubricant is evenly distributed along the chain, and excess lubricant or contaminants are removed.
2. Cleanliness: Keep the gear chain clean by regularly removing dirt, debris, and accumulated contaminants. Clean the chain using suitable cleaning agents or solvents, and ensure it is properly dried before applying lubrication.
3. Tension adjustment: Check the tension of the gear chain regularly and adjust it as needed. Proper tension ensures the chain stays engaged with the gears and prevents excessive slack or tightness, which can lead to premature wear or damage.
4. Visual inspection: Perform regular visual inspections of the gear chain to identify any signs of wear, damage, or misalignment. Look for worn or broken teeth, excessive wear on the chain links or sprockets, loose connections, or signs of corrosion.
5. Measurement and alignment: Use appropriate tools to measure the chain’s pitch, roller diameter, and tooth profile. Check for proper alignment of the sprockets to ensure smooth engagement and prevent excessive wear. Make any necessary adjustments or replacements if deviations are detected.
6. Replacement of worn components: If any components of the gear chain, such as gears, sprockets, or rollers, are significantly worn or damaged, they should be promptly replaced to maintain the integrity and performance of the chain.
7. Regular maintenance schedule: Establish a regular maintenance schedule for the gear chain based on the operating conditions, manufacturer’s recommendations, and the level of usage. Adhere to the schedule to ensure timely inspections, lubrication, and necessary adjustments.
Remember to follow proper safety procedures when performing maintenance tasks, such as wearing appropriate protective gear and ensuring the equipment is properly isolated and locked out before inspection or maintenance.
Can a gear chain be used in high-speed applications?
Yes, a gear chain can be used in high-speed applications. Gear chains are designed to transmit power and motion efficiently, even at high speeds. However, there are certain considerations to keep in mind when using a gear chain in high-speed applications:
- Quality and Precision: To ensure smooth and reliable operation at high speeds, it is essential to use high-quality gear chains manufactured to precise specifications. The chain components should be accurately machined and assembled to minimize vibrations and ensure proper engagement with the sprockets.
- Lubrication: Adequate lubrication is crucial for reducing friction, wear, and heat generation in high-speed gear chains. The lubricant should have excellent thermal stability and provide sufficient film strength to withstand the increased operating speeds.
- Balancing: Proper balancing of rotating components, such as sprockets and shafts, is important to minimize vibration and maintain the stability of the gear chain system. Imbalances can lead to excessive stress and premature failure of the chain.
- Temperature Control: High-speed operation can generate heat, so it is important to consider temperature control measures such as cooling systems or proper ventilation to prevent overheating of the gear chain.
- Maintenance and Inspection: Regular maintenance and inspection are crucial for identifying any signs of wear, misalignment, or damage that may compromise the performance and safety of the gear chain. High-speed applications may require more frequent inspections and maintenance intervals.
By considering these factors and selecting a gear chain designed specifically for high-speed applications, it is possible to utilize gear chains effectively and safely in high-speed mechanical systems.
editor by CX 2024-04-26